Thermal Systems Engineering
 Frequently, the complexity of thermal subsystems is underestimated during product development. The result can be frustrating late in development when it is found that the equipment simply won't meet the thermal performance specifications. When schedules are tight and a major redesign of the equipment is looking more and more like the only option, Single Iteration can save you time and money.
Our design staff is experienced in thermal systems including heating, temperature sensing and temperature controlling technologies and the manufacturing capabilities of these products. We work by blending their thermal expertise with the existing capabilities of your engineering team- allowing you to concentrate on other critical system arenas. Our engineers are available to complement your team at any stage of your project from concept through prototyping and beyond project completion.
Based on our insight derived from computational engineering, Single Iteration quickly can convert a concept to a manufacturable design by using state-of-the-art solid-modeling tools. In addition, by collaborating with the experienced Watlow engineers throughout the process, we continuously can focus on design for manufacturability to further help ensure a successful project outcome.
Our skills include:
System Level Design and Development Services:
- System architecture and conceptual design
- Interface control specification and design
- Technology research, trade study and technology development
- Solution cost/benefit analysis and risk mitigation
- System use modeling and simulation
Electronic Subsystems:
- Control and electronic product specification and design
- Communication specification and design
- Cable harness and interconnect design
- Electronic packaging
Thermal/Mechanical Subsystems:
- Thermal product specification and design
- Thermal system functional modeling and simulation
- Finite Element Analysis (FEA)
- Computational Fluid Dynamics (CFD) analysis
- Structural analysis
Measurement Subsystems:
- Sensor product specification and design
- Sensor application engineering
- Sensor placement and calibration
Reliability and Maintainability:
- Modeling and simulation
- Failure Mode Effects and Criticality Analysis (FMECA)
Integration and Test:
- Design for Manufacturability (DFM)/Design for Test (DFT)
- Test specification and plan preparation
- Integration and final test services
- Regulatory compliance and agency approval
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